Production Unit Manager- Laundry Line 82 views

Duties & Responsibilities:

• Scheduling of production considered the installed and achievable capacity.
• Requirement of raw and packing material planned and communicated to supply chain to ensure production continuity.
• Review and corrective action conducted where shortages are predicted.
• Work with production planner to draw weekly and monthly production schedules
• Analyzed daily actual production output with installed capacity.
• Ensured the quality and quantity of product meets expectation.
• Root cause analysis (including trending & documentation) conducted on all deviations to planned and installed capacity
• Corrective action implemented immediately to ensure maximized capacity utilization. Line technicians & operators coached in maintenance and operation of equipment.
• Ensured all requirements are incorporated in SAP as per production schedule.
• Ensured optimal people productivity as per planned volume and capacity.
• Ensured discipline is maintained to the highest standard.
• Maintained company values in the business unit by training and developing people.
• Continually lead the development and elevation of direct leaders and staff through proactive coaching, mentoring, professional development, and feedback
• Maintained a SAFE ZONE to employees by ensuring all hazards are identified, reported and removed.
• Reported all unsafe conditions, near misses and unsafe behaviors on Enablon as per Wilmar standard.
• Reported all accidents and incidents within the time frame provided by Wilmar manually and then on Enablon.
• Engaged with employees continuously through safety talk to create awareness
• Assured a high level of housekeeping standard within the production unit.
• Managed COGS for the unit as per company standard.
• Material variances are minimized and controlled.
• Optimized production manpower to reduce overhead cost.
• Minimized waste and rework by maintaining a high operation quality standard.
• Reduced unnecessary expenses.
• Collaborate with maintenance to ensure highest level of availability of machineries to deliver output.
• Continuously engage with own team and quality team to ensure highest FTR is delivered by machineries.
• Reported and followed up all machinery performance deviations with Maintenance.
• Assisted with the maintenance team in identifying and assisting during maintenance breakdowns.
• Ensured operators are trained by the maintenance team on the basic Cleaning, Inspection and Lubrication (CIL) of machineries.
• Be the focal person for the S&OP process to align the business need with the production plan.
• Develop the plan capacity plan considering maintenance, CIP and other plans to deliver sales volume.
• Weekly review of performance and input to the S&OP process.
• Continuously engage with all stakeholders to communicate status of productivity (volume, quality, etc).

Qualification:

• BSC in Chemistry / Chemical Engineering/Industrial Engineering or other related field of study.
• Minimum 8 years’ experience in an FMCG industry out of which at least two years in managerial position.

Competencies:

• Analytical Skill
• Communication Skill
• Attention to detail
• Outside of the box thinking
• Coaching Skill
• Problem solving Skill
• Financial and Business Acumen